矿用直线振动筛结构故障分析

针对煤矿选煤厂直线振动筛工作过程中出现的结构故障问题,采用有限元仿真与现场测试结合的方法对振动筛出现故障的原因进行了分析研究。介绍了振动筛的主要结构及常见故障,并以某矿选煤厂发生大梁断裂的振动筛为例,对该振动筛进行三维建模和有限元模态分析,分析结果表明:随着模态阶次的增加,振型的变化逐渐由移动转为结构本身的扭曲变形。在该振动筛空载工作状态下,选用本质安全型便携式测振记录仪进行振动测试并处理测试信号,得到该振动筛的工作频率。结合模态分析结果和实际测试结果,判断出空载时频繁运行振动筛是造成其大梁断裂的主要原因。根据故障原因给出维护建议:应当尽量避免振动筛在空载或物料较少的状态下长时间运行;在振动筛投入使用前,应预先了解振动筛的工作状态及可能存在的薄弱环节,尽可能避免结构故障,保证振动筛可靠运行。     

一种压电半导体纳米线的热电耦合性能研究

采用有限元分析方法,研究了一种n型压电半导体纳米线(氧化锌)的电热耦合性能,分析了外部温度对氧化锌纳米线内部机械场、电场及电流场分布的影响,并讨论了本构方程线性化对电学参数的影响。研究结果表明,温度对氧化锌纳米线的电场、载流子浓度和电流密度影响很大,采用线性本构和非线性本构求得的电场、电子浓度和电流密度最大相差分别为24%,32%和68%,基于非线性本构分析压电半导体的电学性能会引起很大误差。该研究结果可为压电半导体器件利用温度调控电场、电流提供理论依据。     

基于RGV轨导柔性线环境离散型零件生产过程管理与实践

为满足航空中小型结构件快速交付的需要,以提升航空中小型结构件制造高精度、自动化和高效率为目标,通过对航空中小型结构件加工现状进行梳理分析,搭建柔性生产线自动排程与调度平台,实现柔性生产线工艺设计与准备过程管理,简化工艺准备流程,推进快换工装的应用并进行自动化程序管理;在柔性生产线加工运行过程中采用可视化管理方法,推动自动化环境下加工过程资源保障集中化管理。最终使该管理方法在某项目中进行成功实践,取得了良好的经济效益。     

基于BIM技术和有限元的检测与分析在PC结构中的应用研究

本文建立了PC结构施工全过程的BIM模型及有限元分析模型,对施工过程进行数值模拟与动态、静态监测,对装配式结构进行了结构性能评价,为结构可视化施工监测提供了技术支持。     

Energy efficiency of fibre reinforced soil formation at small element scale: Laboratory and numerical investigation

This paper explores the aspects related to the energy consumption for the compaction of unreinforced and fibre reinforced samples fabricated in the laboratory. It is well known that, for a fixed soil density, the addition of fibres invariably results in an increased resistance to compaction. However, similar peak strength properties of a dense unreinforced sample can be obtained using looser granular soil matrices mixed with small quantities of fibres. Based on both experimental and discrete element modelling (DEM) procedures, this paper demonstrates that less compaction energy is required for building loose fibre reinforced sand samples than for denser unreinforced sand samples while both samples show similar peak strength properties. Beyond corroborating the macro-scale experimental observations, the result of the DEM analyses provides an insight into the local micro-scale mechanisms governing the fibre-grain interaction. These assessments focus on the evolution of the void ratio distribution, re-arrangement of soil particles, mobilisation of stresses in the fibres, and the evolution of the fibre orientation distribution during the stages of compaction.     

Eight-node conforming straight-side quadrilateral element with high-order completeness (QH8-C1)

A new eight-node conforming quadrilateral element with high-order completeness, denoted as QH8-C1, is proposed in this article. First, expressions for the interpolation displacement function satisfying the requirements for high-order completeness in the global coordinate system are constructed. Second, the displacement function expression in global coordinates is transformed into isoparametric coordinates, and the relationships between the two series of coefficients for the two kinds of displacement function expressions are found. Third, the displacement function expression is modified to satisfy the requirements of nodal freedom and interelement boundary continuity. The key to the new element construction is the derivation of the linear relationship expressions among 12 coefficients of element displacement interpolation polynomials in the global and isoparametric coordinate systems. As a result, the relationship between quadratic completeness and interelement continuity is explicitly given, and a proof of the completeness and the continuity was conducted to theoretically guarantee the validity of the derivation results. Furthermore, in order to verify the correctness of the theoretical work, nine numerical examples were performed. The computation results from these examples demonstrate that QH8-C1 exhibited excellent performance, including high simulation accuracy, fast convergence, insensitivity to mesh distortion, and monotonic convergence.     

整体壁板离散填料滚弯成形有限元模拟

具有一定曲率外形的铝合金整体壁板属于典型的多筋零部件,传统弯曲成形工艺成形困难,容易产生多种缺陷。提出了离散填料辅助滚弯成形整体2A12T4铝合金壁板滚弯工艺,并通过实验与整体填料滚变成形进行了对比,同时采用有限元模拟技术,探究了离散填料辅助整体壁板滚弯成形中的影响因素。研究结果表明:填料数量、上下垫板厚度等因素对成形性能影响较大,填料在3~6块时成形稳定,可以有效地避免筋条屈曲与失稳;随垫板厚度增加,壁板表面圆弧更加光滑、连续,但是回弹性增强;上下垫板分别在10~20 mm厚度时,综合性能较好。通过离散填料辅助滚弯技术可以成形出质量较高的整体壁板。     

Structural optimization with an automatic mode identification method for tracking the local vibration mode

Traditional optimization methods, which take a specific order of modal frequency as the design constraint, could fail to obtain the desired solution because of modal substitution. An improved optimization model with continuous sizing variables is established to solve this problem, in which the minimum weight and a given local modal frequency are considered as the objective and the constraint. To capture accurately the expected mode of vibration, a local mode identification technique is proposed based on the strain energy ratio between the local area and the whole structure. With that scheme, an optimization system is developed, in which the local mode can be effectively identified and the constraint can be updated with it in the iteration process. Two numerical examples, of a reinforced plate and a satellite structure, are applied to illustrate the effectiveness and efficacy of the proposed method.     

Influence of particle contact models on soil response of poorly graded sand during cavity expansion in discrete element simulation

The discrete element method (DEM) has been extensively adopted to investigate many complex geotechnical related problems due to its capability to incorporate the discontinuous nature of granular materials. In particular, when simulating large deformations or distortion of soil (e.g. cavity expansion), DEM can be very effective as other numerical solutions may experience convergence problems. Cavity expansion theory has widespread applications in geotechnical engineering, particularly to the problems concerning in situ testing, pile installation and so forth. In addition, the behaviour of geomaterials in a macro-level is utterly determined by microscopic properties, highlighting the importance of contact models. Despite the fact that there are numerous contact models proposed to mimic the realistic behaviour of granular materials, there are lack of studies on the effects of these contact models on the soil response. Hence, in this study, a series of three-dimensional numerical simulations with different contact constitutive models was conducted to simulate the response of sandy soils during cylindrical cavity expansion. In this numerical investigation, three contact models, i.e. linear contact model, rolling resistance contact model, and Hertz contact model, are considered. It should be noted that the former two models are linear based models, providing linearly elastic and frictional plasticity behaviours, whereas the latter one consists of nonlinear formulation based on an approximation of the theory of Mindlin and Deresiewicz. To examine the effects of these contact models, several cylindrical cavities were created and expanded gradually from an initial radius of 0.055 m to a final radius of 0.1 m. The numerical predictions confirm that the calibrated contact models produced similar results regarding the variations of cavity pressure, radial stress, deviatoric stress, volumetric strain, as well as the soil radial displacement. However, the linear contact model may result in inaccurate predictions when highly angular soil particles are involved. In addition, considering the excessive soil displacement induced by the pile installation (i.e. cavity expansion), a minimum distance of 11a (a is the cavity radius) is recommend for practicing engineers to avoid the potential damages to the existing piles and adjacent structures.     

大口径光学元件装夹转运结构设计及分析

为了实现大口径光学元件的安全装夹、转运,通过光学元件开槽与不开槽两种装夹方式的分析,得出开槽夹紧转运方式将带来微裂纹、应力集中、成本高等缺陷,提出了利用摩擦力克服光学零件的重力和惯性力的低应力装夹转运方案。通过对光学元件低应力夹紧结构设计,并利用有限元分析方法,得到不开槽装夹方式下,光学元件的最大主应力为1.11 MPa,最大切应力为0.73 MPa,远低于光学元件破坏的强度极限,且受力均匀,无应力集中现象。